Essential complement to any box

Custom Box Inserts That Protect, Present & OrganizeProtect & Present

Die-cut foam, corrugated partitions, molded pulp trays, and flocked inserts for any box type.
Precision-fit to your product. Design with AI, order from 100 units.

Free design consultation for first-time customers

100-Unit MOQ
Precision Die-Cut
Custom Fit
7-Day Turnaround
Custom Box Inserts That Protect, Present & Organize
200+insert customers served
4.9 average satisfaction rating

Find your perfect box inserts style

Proven formats loved by 200+ brands. Each available in 50+ combinations.

Materials, coatings, and features

Mix and match from our extensive library. Every combination is compatibility-tested.

EVA Foam

Soft, durable closed-cell. Waterproof and shock-absorbing.

PU Foam

Open-cell for delicate items. Anti-static pink and conductive black.

Corrugated

Cost-effective. Single to triple-wall options.

Molded Pulp

100% recycled and recyclable. Sustainable alternative to foam.

Paperboard

Die-cut folding carton inserts. Clean, branded, recyclable.

Flocked Plastic

Velvet-lined thermoformed trays. Luxury presentation.

Why brands choose our box inserts

Stop Shipping Air

Custom inserts eliminate void fill. Less material, lower weight, better unboxing. Customers notice.

One Insert, Multiple SKUs

Single insert tray holds product variants. Simplify packaging inventory.

Prototype to Production in 7 Days

CAD → 3D render → physical prototype → production. No tooling amortization.

Real results from box inserts customers

92%

fewer shipping damage claims

From 12% damage rate to under 1%. Returns dropped 92% in the first quarter.

Product Manager

Consumer Electronics Brand, USA

How to order custom box inserts

Four steps from idea to delivery.

1

Send Dimensions

Provide product dimensions and weight. Send sample if available.

2

CAD Design

Precision 3D model. Review and approve fit virtually.

3

Prototype

Physical prototype shipped. Test with actual product. Iterate if needed.

4

Production

Inserts produced and shipped. Pop into existing boxes. Done.

Questions about box inserts





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Ready to protect your product with precision inserts?

Design in minutes. Order from 100 units. Deliver in 7 days.

Custom Box Inserts That Protect, Present & Organize — ZentPak